Frequently Asked Questions
UPS, Cooling & Data Centre FAQs
Straight Answers From the Engineers Who Do the Work
Sizing, runtime, battery life, precision and liquid cooling, data centre builds and 24/7 service, answered for Australian sites rather than in the abstract.
✓ UPS sizing, runtime & battery replacement
✓ Precision, in-row & liquid cooling for high density
✓ Data centre, modular & AI infrastructure
20+ years • 100,000+ UPS units supported • 24/7 ANZ support
Answers on power, cooling and data centre infrastructure
The questions our engineers are asked most often, from sizing a single UPS to cooling an AI deployment. If yours is not here, call 1300 555 992 and ask a real engineer.
UPS basics
What does a UPS actually do?
A UPS, or uninterruptible power supply, keeps critical equipment running when mains power fails and conditions the power it passes through the rest of the time. Its batteries carry the load through short outages and hold it long enough for an orderly shutdown or for a generator to start. An online double conversion UPS also corrects sags, surges, frequency variation and electrical noise continuously, not just during a blackout.
What is the difference between standby, line-interactive and online double conversion?
They differ in how much of the incoming power problem they actually fix. Standby units switch to battery only when the supply fails, which suits a single desktop. Line-interactive adds automatic voltage regulation and handles sags and swells without using the battery, which suits small comms rooms. Online double conversion rebuilds the waveform continuously, so the load never sees a disturbance, and it is the right choice for servers, medical equipment and anything genuinely critical.
What power problems does a UPS protect against?
Far more than blackouts. The recognised list runs to ten power problems, including blackouts, sags, surges, undervoltage, overvoltage, line noise, frequency variation, switching transients and harmonic distortion. How many of them your UPS actually stops depends on its topology. An online double conversion system addresses all of them, while cheaper standby units cover only the obvious ones.
My business is small. Do I really need a UPS?
If an hour without your servers, phones or point of sale costs you more than the UPS, then yes. Power problems are not exclusive to large sites, and a small business often has less redundancy to absorb them. The real cost of an outage is rarely the hardware, it is the lost orders, the recovery time and the data that never got written to disk.
I have a generator. Do I still need a UPS?
Yes. A generator needs time to start and take load, often anywhere from several seconds to a few minutes, and your equipment is unprotected for every one of those seconds. A UPS bridges that gap seamlessly. It also cleans up generator power once it is running, which can be less stable than mains supply.
Do I still need a surge protector if I have a UPS?
A UPS provides surge protection, but a dedicated surge protection device on the incoming supply is still worth having. Surge devices absorb a finite amount of energy and are designed to be the sacrificial component, taking the hit so the UPS does not. Used together they give layered protection against one of the most common causes of hardware failure.
What are the main parts of a UPS?
A rectifier and battery charger, a battery set, an inverter, a static bypass and a control and communications module, all inside one enclosure. The rectifier converts incoming AC to DC and keeps the batteries charged, the inverter converts it back to clean AC for your load, and the bypass carries the load directly if the UPS needs to be serviced or faults. Every part matters, and any one of them can end a UPS's service life.
Sizing, runtime and capacity
What size UPS do I need?
Size it on your real load in watts, not on the nameplate ratings of everything plugged in, then add headroom for growth and for the inrush current of motors or large power supplies. As a rough guide, 3000 W of actual load suits a 5 kVA or 6 kVA UPS. Send us your equipment list or a current reading and we will scope it at no charge, which is more reliable than guessing.
How much of a UPS's capacity should I actually use?
Around 75 percent of its rated capacity is the practical target. That leaves room for equipment you add later, covers the inrush when something restarts, and gives you margin as batteries age and lose a little capability. If your growth plans are uncertain, a modular or scalable UPS lets you add capacity in steps instead of oversizing on day one.
How do I get a longer runtime?
Add battery capacity, provided the UPS supports external battery cabinets or additional strings. Runtime is not linear, so doubling the batteries does not simply double the minutes, and past a certain point a generator becomes the better answer than an ever larger battery bank. Tell us the load and the runtime you need and we will work out the configuration.
Why does defining capacity matter at the design stage?
Because undersizing at design time becomes a replacement project later, at far greater cost and disruption than getting it right once. A UPS sized only for today's load leaves no room for the next server, the next rack or the next growth step. Factoring in a three to five year view during the server room design phase is almost always cheaper than a forced upgrade.
How do I work out what downtime actually costs?
Add up lost revenue per hour, staff who cannot work, recovery and rebuild time, any contractual or compliance penalties, and the reputational cost with customers. Compare that to the cost of the protection. Most sites find the numbers make the decision for them, and it also tells you how much redundancy you should be paying for.
UPS batteries
How long do UPS batteries last?
We recommend planning to replace UPS batteries at around three years and the UPS itself at around six to seven years, assuming both are well maintained. Heat is the single biggest factor, and a battery run warm will not reach its rated life. Regular testing tells you the real condition rather than relying on the calendar alone.
One battery has failed. Do I replace the whole string?
Not necessarily. A single faulty block can be replaced on its own, which is far cheaper than a full string. What matters is testing the health of the entire string at the same time, because a failed battery is often the first of several, and mixing a new battery into a badly degraded string shortens the life of the new one.
Are maintenance-free batteries actually maintenance free?
No. Maintenance free means sealed, so you never top up fluid. It does not mean the battery is exempt from inspection, testing and scheduled service. Terminals still loosen and corrode, capacity still fades, and only testing reveals it before an outage does.
My UPS has been in storage for over a year. Will the batteries be okay?
Probably not without attention. A lead-acid battery loses roughly three percent of its life for every 30 days it sits unused without a charging regime, because of self-discharge. Batteries stored long term need periodic charging to the manufacturer's guidelines, and a set that has sat untouched for a year should be tested before you rely on it.
What is the difference between hot-swappable and user-replaceable batteries?
Hot-swappable means the batteries can be changed while the UPS keeps running, so there is no planned downtime, though the load is exposed if an outage happens mid-swap. User-replaceable means the batteries are designed to be changed with simple tools and no specialist training, which is common on smaller units. The two often overlap but they are not the same claim.
Should I choose lithium or sealed lead-acid batteries?
Lead-acid is cheaper to buy and remains the default for most installations. Lithium costs more up front but typically lasts longer, takes up less space and weight for the same runtime, tolerates warmer rooms better and needs fewer replacement cycles across the life of the UPS. Where space is tight or replacement access is difficult, lithium often wins on total cost rather than purchase price.
How do I dispose of old UPS batteries?
Through a licensed recycler, following EPA guidelines. The responsibility sits with the owner of the equipment, not just the technician who removes it, so it is worth confirming your service provider documents where the batteries go. We handle removal and compliant disposal as part of a battery replacement.
Alarms and troubleshooting
Why is my UPS beeping?
A beeping UPS is telling you one of three things most of the time: it is running on battery because of a power problem, its batteries need replacing, or it has an internal fault. An intermittent beep during an outage is normal behaviour. A continuous alarm on healthy mains power is not, and it should be looked at before the next outage tests it.
What does a red light on my UPS mean?
Red usually means a critical condition: batteries at end of life, or a fault serious enough that the UPS may not support your load. Treat it as urgent. If the unit is showing red, alarming, or not passing power to equipment, call us on 1300 555 992 rather than waiting for the next outage to find out what it meant.
What does an amber or orange light mean?
Amber generally signals a condition worth attention but not an immediate emergency. It commonly indicates the UPS is on battery, is running in bypass, or has a warning such as an overload or a battery test failure. It can also be the early stage of a developing fault, so it is worth diagnosing rather than ignoring.
What happens if my UPS fails?
If there is a maintenance bypass panel installed, the load can be transferred around the UPS and kept running while the unit is repaired or replaced. Without one, taking the UPS out of service usually means taking the load down with it. A bypass panel is inexpensive next to that risk, and it is the first thing we look for on a site assessment. For a failure in progress, call 1300 555 992.
Maintenance, monitoring and support
Do I need ongoing maintenance on my UPS?
Yes. A UPS is an active device that spends its life absorbing surges, regulating output and cycling its batteries, and its fans, capacitors and charging circuits wear accordingly. Preventive maintenance catches that wear while it is still a service item rather than a failure. It also tests the batteries, which is the only reliable way to know they will hold when called on. See what a preventive maintenance visit covers.
Can I monitor my UPS remotely over the network?
Yes. The usual method is an SNMP network management card in the UPS communications slot, which exposes status, alarms and battery condition to your monitoring platform and supports graceful shutdown of connected servers. Many of the systems we supply ship with the card already installed.
What does remote monitoring actually tell me?
It gives you battery condition, load level, input and output power quality, temperature and alarm history, continuously rather than once a year at a service visit. The value is in the warning: most UPS and battery failures announce themselves in the data well before they take a load down. Our Remote Monitoring Service watches this and escalates when something moves in the wrong direction.
How can I communicate with a UPS?
Depending on the model: USB, RS232 serial, RS485, SNMP over the network, Modbus, and dry contact relays for building management systems. Larger systems generally support several at once, so the UPS can report to both your IT monitoring and your facilities platform.
How should I look after my UPS day to day?
Keep it in a clean, ventilated space at around 25 degrees or cooler, keep the vents and the area around the unit clear, and do not use the top of it as shelving. Heat and dust are what shorten UPS and battery life more than anything else. Beyond that, leave the internals to a scheduled service.
Should I clean my UPS myself?
Clear dust from around the unit and keep the intakes unobstructed, yes. Opening the case, no. There are lethal voltages inside a UPS even when it is switched off and disconnected, because the batteries are still live. Internal cleaning belongs in a preventive maintenance visit.
Server room cooling
Does my server room need dedicated cooling, or will the building's air conditioning do?
For anything beyond a couple of low-load racks, it needs dedicated cooling. Building air conditioning is designed for people: it cycles off out of hours, strips out moisture, and is rarely zoned to the room that actually needs it. Equipment cooling has to run continuously, hold humidity in a band, and keep working on the hottest day of the year and on a Sunday night when the building system has shut down.
What temperature and humidity should a server room run at?
ASHRAE's recommended range for most IT equipment is 18 to 27 degrees measured at the equipment inlet, with humidity controlled to avoid static at the dry end and condensation at the damp end. Inlet temperature is the number that matters, not the average room temperature, which is why airflow and containment often solve hot spots that simply adding more cooling does not.
How do I know if my server room is running too hot?
The early signs are equipment fans running hard constantly, temperature alarms that get acknowledged and ignored, a noticeable warm aisle, and kit failing earlier than it should in one part of the room. Measure at the inlet of the hottest rack rather than at the wall thermostat. If you are not sure, a heat load assessment will tell you where you stand and what it would take to fix.
My racks are getting denser. At what point does air cooling stop working?
Around 30 to 40 kW per rack. Below that, well designed air cooling with sealed containment is usually the cheaper and simpler answer. Above it, the volume of air needed to carry the heat away stops being practical to move or contain, and the heat has to be captured at the rack or at the chip instead. Our liquid cooling page covers the options in detail.
Who should own server room cooling, IT or facilities?
In practice it needs both, and the gap between them is where problems live. IT owns the load and knows what is being added next, facilities owns the plant, the maintenance windows and the building. The rooms that run into trouble are usually the ones where a density increase was an IT decision and the cooling was a facilities budget, with no conversation in between.
Do you supply and maintain the cooling, or only specify it?
We design, supply, install, commission and maintain it, across Australia, New Zealand and the Pacific Islands. Maintenance covers preventive service, filter and fluid changes, refrigerant and leak checks, controls and 24/7 emergency response. See the full cooling range for precision, in-row, chilled water and liquid options.
Data centres, modular and AI infrastructure
What is the difference between a server room and a data centre?
A server room is typically one room inside a building holding IT equipment for a single organisation. A data centre is a purpose-built facility designed to house infrastructure at scale, with higher redundancy, density, security and dedicated power and cooling plant. We design and build both, and the right answer depends on your load, growth plans and uptime requirements rather than on the label.
Can you design and build a complete data centre, or do you only supply equipment?
We deliver the complete build. That covers design and planning, fit-out, racks, power distribution, UPS, cooling, containment, monitoring and security, then commissioning and ongoing maintenance after handover. We also supply equipment alone where you already have a contractor, but most clients prefer one team accountable for the whole room.
What is a modular or containerised data centre?
A prefabricated, factory-built data centre delivered as complete modules, with power, cooling, containment and monitoring already integrated and tested. A modular build goes up far faster than a traditional fit-out, it can be sited where there is no suitable building, and capacity is added by adding modules rather than rebuilding. It suits edge sites, rapid deployments and anywhere construction time is the constraint.
How do you plan for redundancy and uptime?
N is the capacity needed to carry the full load. N+1 adds one spare unit, so any single unit can fail or be serviced without losing the room. N+2 allows for two, and 2N duplicates the system entirely. The right target comes from what an hour of downtime costs you and from your maintenance windows, because without redundancy every service visit carries risk.
What does AI infrastructure need that traditional IT does not?
Density, and everything that follows from it. AI training racks start well above the point where air cooling stops being practical, which changes the cooling design, the power distribution, the floor loading and often the building. Planning an AI deployment as though it were a conventional server refresh is the most common and most expensive mistake we see. See our AI infrastructure options.
Can you upgrade an existing room rather than building a new one?
Usually, yes, and it is a large part of what we do. That covers replacing ageing cooling units, adding capacity to a room that has run out of headroom, retrofitting containment so the existing system works harder, and fitting rear door heat exchangers to specific racks instead of rebuilding a hall. We stage the work so the room stays within spec while it happens.
Working with UPS Solutions
Where do you operate?
Across Australia, New Zealand and the Pacific Islands, with technicians based in Sydney, Melbourne, Brisbane, Perth, Adelaide and beyond. That matters for service response as much as for installation, because a maintenance contract is only as good as the distance between you and the nearest technician.
Do you install and commission, or only supply?
Both, though we recommend the former. Commissioning sets the UPS parameters correctly, verifies the installation against electrical requirements and documents the baseline that later service visits measure against. Smaller units under about 1500 VA are genuinely plug and play, but anything hard-wired should be installed by a qualified electrician.
Can I trade in my old UPS?
Yes. Our trade-in programme puts a value on your old system against a new one, handles removal and compliant recycling, and avoids the disposal problem entirely. It is worth asking about before you pay to have an old unit taken away. Details of the trade-in programme.
Do you offer emergency support?
Yes, 24 hours a day across the ANZ region, alongside scheduled preventive maintenance, battery replacement and repair. If you have a UPS alarming or a load at risk right now, call 1300 555 992 rather than emailing.
How do I get a quote or a site assessment?
Send through your load details, rack count or a photo of the existing equipment and we will scope it. Site assessments and heat load assessments are complimentary, and they are the fastest way to get a realistic number rather than a guess based on a model number.
No questions match that search. Try a different word, or call 1300 555 992 and we will answer it directly.
Still need an answer?
Talk to an engineer about your site, your load and what it actually needs. Site and heat load assessments are complimentary.